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Maintenance Tips
& FAQ's
SOUTH
DARTMOUTH, MA
Here at Shipyard Lane, we have put together some tips
and a whole bunch of frequently asked questions & answers for you to refer to and to
use as a resource. If you have a question or need advice on a catboat related
maintenance or technical matter, we are here to help. If you can't find your answer
in the growing section below, send us an E-Mail at: support@marshallcat.com
If you would be interested in
sharing a maintenance tip with us and other catboat sailors, we would love to hear from
you!
You offer "positive flotation" on the 18
Ft. Marshall Sanderling with the outboard engine installation. Do you offer it with the
Yanmar diesel engine installation?
D.S., Rochester, NY
| No. On both the 18 Ft.
Sanderling and 15 Ft. Sandpiper the installed foam flotation is aft, under the cockpit
sole. When we install the diesel engine so much space is taken up that the amount of
flotation remaining would be negligible. The 15 Ft. Sandpiper flotation is enough to float the boat, but stern
up. The Sandpiper has always had enough flotation to keep the boat from sinking to
the bottom should it capsize. However, all this flotation has been under the cockpit
seats, which means that the boat will float stern high. In the "bow down"
attitude, salvage has been difficult.
We test-sank our own boat this past summer
and now know that two to three cubic feet of flotation is all that is required to bring
the bow up. Kayak flotation bags fit around the mast quite well. We are looking at a
system of a C02 air bag that would be fastened under the fore deck and inflated after a
capsize
.The submerged weight of the 15 Ft.
Sandpiper, including 200 pounds of lead ballast, is just over 510 pounds. (This is
substantially different than the dry weight.) The flotation under the seats alone provides
about 600 ponds of buoyancy.
Now we have fitted flotation bags that
neatly fill the forepeak, adding about three cubic ft of buoyancy to the bow. This is more
than enough to keep the bow on the surface.
During our test sinking, we felt that
adding 1.6 cubic feet of inflated bag wasn't quite enough. While it provided a neutral
buoyancy, we wanted more.
The two kayak bags we now offer -- even
when inflated only 50% -- provide 2.6 cubic feet of buoyancy, or almost 160 pounds of
flotation. The smaller of the two fits forward of the mast. The larger bag fits between
the mast and the forepeak bulkhead. We use two shock cord ties to hold everything in
place. You can either inflate with an air tank or blow them up yourself.
We offer these kits for $75. Included
are the two 20 ml vinyl bags, hardware and instructions.
They are in stock, so either give us a call
at (508) 994-0414, or have a closer look at the flotation bags on our Accessories web
page. |
I have a very old Marshall and I can't find a hull
number. Now my state requires one to get a title. What should I do?
B.P., Redondo Beach, CA
| Hull identification numbers
(HIN) were not required until 1972. Before this we paid minimal attention to hull numbers.
I remember Breck being asked by two
people if they could have a specific hull number, and he agreed. So, they both swear they
have the same one. After 1976, we organized the hull numbers in the sequence they
were molded, with the original owner's name.
Since 1972 all boats have had a 12-digit
number scribed on the hull on the aft starboard corner of the transom underneath the rub
rail.
If your boat was built before this date,
your state will assign you a unique HIN. |
I have a '68 Sanderling,. Although I have no
pressing reason for doing so, I think it would be good to check the centerboard
attachments. But I can't find any exposed pin. Is this doable?
H. B., Huntington Station, NY
| The centerboard pin generally
lasts a lifetime. We have had to remove a few 1965-era boards, and always the pin was in
good shape. It is the centerboard itself that shows the wear and tear of use. We install a bronze pin all the way through the
trunk and board, and then using small squares of fiberglass matt, we permanently encase
the ends. The pin is located in the lower forward corner of the centerboard trunk. Look at
floorboard level, and you will see a bulge.
The only maintenance required is to change
the pennant every few years, and cover the board with anti-fouling paint each season. |
Do I interpret that the Yanmar diesel
does not fit in the Sanderling? Outboard motors are the bain of my existence. I
have often wished that there were a small diesel that would fit it.
H.S., Seattle, WA
| We have retro-fitted several
Sanderlings with diesel engines. We use Yanmar's 1 GM 10 model (no American company makes
small diesel engines even John Deer tractors use Yanmars). It is very expensive. The
engine alone costs almost $4,000. As
with our new boat installations, you end up with a box a little lower than cockpit seat
level. It makes a handy table, but people tell us they bark their shins on it, especially
if they are used to the open cockpit.
Don't let this discourage you, though. The
main sheet will never foul the outboard. The controls are much easier to use. The engine
is more reliable. It uses less than a quart of fuel an hour. And, the boat looks so much
better without the outboard hanging off the transom. |
I know very little about diesel
engines and less about maintenance. I worry that I am not taking proper
care of this expensive piece of hardware on my Marshall 22.
D.B., Reston, VA
We have some special tips for
Spring & Fall maintenance of your Diesel Engine below:
Many
Marshall Catboat owners have factory-installed Diesel engines. The Diesel engine's
ease of operation, fuel efficiency, safety and simple maintenance makes it ideal for
marine applications. However, Diesel engines are not cheap, and unless correctly
maintained, you will find yourself with a very expensive mooring for your dinghy.
Just a few simple
maintenance procedures in the Spring and fall will give you years of
satisfactory service from your investment.
Always use a good quality
oil for Diesel engines. It will say it on the can. We use a 30 HD
weight.
Change your oil and filter
on a regularly scheduled basis during the season, and as a last act in the Fall.
It is equally important to
change your Diesel fuel filter on a regular basis.
Every Spring, the alternator
belt should be inspected and adjusted for proper tension. If it looks worn or
frayed, it should be replaced.
Throttle and clutch linkages
should be greased with a good Teflon grease such as Superlube.
Another engine-related item
to check during Spring tune-ups is your battery! Clean both terminal posts to insure
good electrical connections. Put a thin coating of Superlube
on the connections to prevent oxidation.
In the Fall, top up your
fuel tank and add a biocide/conditioner.
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I own a Marshall 22 and want to repair the cutlass
bearing. Should I attempt this?
K.J. Flat Rock, NC
| One of the more interesting
(read "difficult") periodic maintenance repairs on the Marshall 22 is the
replacement of the cutlass bearing. This
bearing supports the propeller shaft as it exits the boat. It is bronze with a
rubber sleeve. Through use or engine misalignment, this rubber wears out, and the
shaft can wobble as it rotates. At our yard, we check each boat as it is hauled to
see if it is loose.
On the older boats with an outside stuffing
box, it is just a matter of removing the propeller and shaft, and then removing the entire
bronze casting. Using an arbor press, carefully press out the old bearing, and then
press in the new one. Now reinstall the casting, shaft and propeller on the boat.
Most of the boats built since 1976 have
been fitted with an inside stuffing box. This makes it easier to tighten the gland,
but significantly complicates replacement of the cutlass bearing.
Again, remove the propeller and
shaft. Now, with hacksaw blades, cut through the rubber and bronze of the old
bearing. You can't use a proper hacksaw, as the blade has to extend into the middle
of the bearing. Make a second cut close to the first, and with pliers (or whatever)
remove this little wedge of bearing. What you are trying to do is take a small
section of the bearing out so that you can decrease its diameter. This way, you can
eventually pry and wriggle the old bearing out. This whole operation could easily
take more than an hour.
Cutlass bearings are named after
fish. WE have always used a "Bonito." As you have learned, the bearing
fits very tightly in the casing. When new, we use a press to install it.
Now, you will have to use a hammer and a block of wood.
A cool trick is to freeze the bearing
first. This will make it shrink just a little bit and it may go in easier.
With a wood block over the end, drive your new bearing in with vigor.
Remember, with friction (bearing moving
into casing) comes heat, so do this part quickly. You may not get it driven in all the
way. Don't panic. If it's less than an inch, just cut the exposed part off
with a hacksaw. Now put the shaft and propeller back in.
Be aware of the following: a worn cutlass
bearing could indicate improper engine alignment, so re-check this when the work is done.
Also, it is quite possible that your shaft
has worn too. If this is the case, don't hesitate to get a new one. You don't
want to do this whole job again next season... or sooner.
Most marine shops, including our own service department can perform this maintenance for
you, if you feel that you may not want to tackle this. It can be a bit daunting,
even to a seasoned "Do-It-Yourselfer."
We offer replacement cutlass bearings,
shafts and propellers for all of out boats. Included are all the parts, hardware
and instructions. You will have to provide the freezer... They are
in stock, so either give us a call at (508) 994-0414, or have a closer look at your
options on our Accessories web page. |
Please visit this page again
for new tips and technical advice on your Marshall Catboat.
(reprinted from CATSPAW, the Newsletter of Marshall Marine)
When Spring comes, we all feel a bit like the Mole and the Water Rat in
The Wind In The Willows "...very busy on matters connected
with boats and the opening of the boating season;
painting and varnishing, mending paddles, repairing cushions, hunting for missing
boathooks, and so on
" Mostly the same matters that are occupying Marshall
Catboat owners in Spring.
To that end we have some tips for you on
getting your Catboat, large or small, ready for the 1998 sailing season.
- Clean and wax the hull. Use a rubbing
compound if the gelcoat appears chalky,
or if you have a colored hull.
- Don't forget to wax the mast and saddle
plate several times a season. Hull wax works fine. It keeps everything sliding smoothly.
- Clean and oil the teak. If the grain is
raised, sand with 100 grit paper before oiling. If the trim is bright, two coats of
varnish is always better than one.
- Varnish the tiller or the wheel spokes.
Check your gudgeons and pintles for wear
especially on Sanderlings and Sandpipers.
- Grease the steering rack gear on the 22's.
- Spray some lubricant onto the tack pins at
the tack and throat. These freeze up with salt corrosion, and more of thee fittings are
broken every year than anything.
- Since several Marshall Catboat owners have
found our chart containing line lengths so useful in the past, we are offering both the
line chart and the companion rigging illustration for your reference. See the Rigging Length of Line Chart or Rigging Illustration page on our web site.
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If you need spare parts, or a piece of hardware, if
your sail cover is shot, if your lines are frayed or any part of your Marshall
Catboat has any problem call us at (508) 994-0414 for help.
We stock most spare
parts and love to talk to Marshall Catboat owners anytime.
Be sure to
visit our accessories web page or the ships stores page for a look at some
of the Marshall Catboat spare parts, hardware and accessories that are available.
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